As a globally recognized manufacturer of large-diameter industrial valves, WEIZIDOM has successfully delivered a high-performance on-off valve solution for Turkey's landmark OYAK Carbon Black Project—a strategic collaboration between Turkey's state-owned pension fund OYAK and Taiwan-based International CSRC Investment Holding. Valued at approximately $258 million, this project targets Turkey's position as the largest carbon black market in the Middle East & Africa region, establishing a cutting-edge production plant to meet local industrial demand. In 2024, WEIZIDOM formed a strategic partnership with Alfer, a leading Turkish fan manufacturer, to supply Pneumatic Butterfly Valves worth $370,000 for critical on-off control in the carbon black production process. Beyond product supply, WEIZIDOM dispatched professional engineers to the project site for on-site installation and commissioning, ensuring seamless integration and operational reliability. This successful cooperation not only demonstrates WEIZIDOM's technical expertise in industrial on-off valves for chemical applications but also solidifies its market presence in Turkey's thriving industrial infrastructure sector.

Turkey's OYAK Carbon Black Project: A Strategic Industrial Initiative in the Middle East & Africa

The OYAK Carbon Black Project stands as a flagship industrial development in Turkey, reflecting the country's ambition to dominate the carbon black market across the Middle East & Africa region. Jointly developed by Turkey's state-owned OYAK (a major pension fund with extensive industrial investments) and Taiwan-based International CSRC Investment Holding, the project involves the construction of a world-class carbon black production plant with an estimated total investment of $258 million.

Carbon black, a critical raw material for the rubber, plastics, ink, and paint industries, is produced through high-temperature pyrolysis processes that demand robust, reliable fluid control systems. The project's production facility, located in Iskenderun on Turkey's southern Mediterranean coast, is designed to achieve annual output of 220,000 tons—filling the gap in Turkey's domestic carbon black supply (previously fully dependent on imports) and supporting local manufacturing ecosystems.

The carbon black production process imposes unique technical challenges for on-off valves, driven by harsh operating conditions:

- Abrasive and fine-particulate media: Carbon black is a fine, friable powder that requires tight-tolerance valves to prevent leakage and dust contamination.

- High-temperature and pressure fluctuations: Pyrolysis and processing stages involve elevated temperatures (up to 600℃) and variable pressure conditions, requiring valves with robust structural integrity and temperature resistance.

- Automated on-off control needs: The continuous production process demands fast-response, reliable on-off valves to regulate material flow, gas supply, and waste treatment systems—integrating seamlessly with the plant's automation infrastructure.

- Environmental and safety compliance: As a chemical production facility, the project requires valves meeting strict leakage standards (ANSI/FCI 70-2 Class IV or higher) to prevent emissions and ensure workplace safety.

To address these requirements, the project's technical team (in collaboration with Alfer, the leading Turkish fan manufacturer) conducted a rigorous supplier evaluation process. WEIZIDOM was selected for its proven expertise in industrial on-off valves, specialized design for chemical and powder-handling applications, and ability to provide end-to-end technical support—including on-site installation and commissioning. This partnership ensured alignment with local industrial standards and project timelines, critical for the plant's timely launch.

WEIZIDOM's Pneumatic Butterfly Valve Solution: Engineered for Carbon Black Production

WEIZIDOM's Pneumatic Butterfly Valves were specifically tailored to meet the on-off control demands of Turkey's OYAK Carbon Black Project, combining robust construction, precision engineering, and compliance with global industrial standards. Each valve is designed to address the unique challenges of carbon black production, from abrasive media handling to high-temperature stability, while delivering reliable automated operation.

Core Product Advantages: Pneumatic Butterfly Valves for On-Off Control

WEIZIDOM's Pneumatic Butterfly Valves stand out for their application-specific design optimizations, making them ideal for the carbon black production process:

- Abrasion-Resistant Construction: The valve disc features a hardened surface treatment (WC-Co hardfacing) to withstand the erosive effects of fine carbon black particles, while the body is manufactured from high-grade carbon steel (WCB) with corrosion-resistant coatings—ensuring long service life in harsh powder-handling conditions.

- Tight Sealing Performance: Equipped with resilient PTFE seats, the valves achieve ANSI Class V leakage standards, preventing carbon black dust leakage and ensuring a clean operating environment. This tight sealing also minimizes energy loss and maintains process efficiency during on-off cycles.

- Fast-Response Pneumatic Actuation: The integrated double-acting pneumatic actuator provides quick on-off action (3-5 seconds full stroke) to meet the project's continuous production demands. The actuator features a safety factor of 1.5x the valve's maximum operating torque, preventing jamming or damage from particulate buildup.

- High-Temperature Adaptability: Designed to operate reliably at temperatures up to 425℃ (with optional high-temperature configurations for 600℃), the valves are compatible with the project's pyrolysis and processing stages. The extended stem design minimizes heat transfer to the actuator, ensuring consistent performance under thermal stress.

- Automation Compatibility: The valves are equipped with smart positioners (4-20mA DC with HART protocol) and limit switches, enabling seamless integration with the plant's DCS/PLC automation system. This allows for remote monitoring of valve status and precise control over on-off cycles, aligning with the project's smart manufacturing objectives.

End-to-End Technical Support: Installation & Commissioning

Beyond product supply, WEIZIDOM's commitment to project success includes on-site technical support—a critical value-add for complex industrial installations:

- Pre-Installation Consultation: WEIZIDOM's engineering team collaborated with Alfer and the project's technical staff to verify pipeline compatibility, actuator air supply requirements, and mounting configurations—ensuring perfect fit with existing systems.

- On-Site Installation Guidance: Dispatched engineers provided hands-on support during valve installation, including flange alignment, torque calibration, and actuator integration. This expertise prevented common installation issues (such as misalignment or over-tightening) that could compromise performance.

- Commissioning & Performance Testing: Post-installation, WEIZIDOM's team conducted comprehensive testing to validate valve operation, including leak testing, on-off response time verification, and automation system integration checks. All valves passed the project's strict performance criteria, ensuring readiness for full-scale production.

- Operator Training: The team also provided basic maintenance and troubleshooting training for plant operators, equipping them with the skills to monitor valve performance and address minor issues—reducing downtime and long-term operational costs.

All WEIZIDOM valves supplied for the project comply with international standards (API 609, ISO 5208) and local Turkish industrial regulations, ensuring regulatory compliance and interoperability with the plant's global-sourced equipment.

Project Success: Reliable Performance & Customer Recognition

WEIZIDOM's Pneumatic Butterfly Valve solution has played a critical role in the successful launch and operation of Turkey's OYAK Carbon Black Project, delivering measurable value for the project owner, Alfer, and the broader industrial ecosystem:

1. On-Time Delivery & Seamless Integration

WEIZIDOM fulfilled the $370,000 valve order in strict accordance with the project's critical path schedule, ensuring no delays to the plant's construction timeline. The valves' standardized flange connections (ANSI 150 lb) and precise manufacturing tolerances enabled seamless integration with the existing pipeline system, supported by WEIZIDOM's on-site engineering team.

2. Reliable On-Off Operation in Harsh Conditions

Since commissioning, the Pneumatic Butterfly Valves have demonstrated consistent performance in carbon black production:

- Zero leakage during on-off cycles, meeting the project's environmental and safety requirements.

- Smooth operation without jamming, even with continuous exposure to fine carbon black particles.

- Stable performance at elevated temperatures (up to 380℃ in typical operating conditions), with no degradation of sealing or actuation components.

3. Enhanced Production Efficiency

The valves' fast-response actuation and low flow resistance (Cv values optimized for powder handling) have contributed to the plant's production efficiency goals. The automated on-off control ensures precise regulation of material flow and gas supply, minimizing process disruptions and maximizing output.

4. Trusted Partnership & Future Collaboration

WEIZIDOM's professional performance—from product quality to on-site support—has earned high recognition from both Alfer (the Turkish fan manufacturer) and the OYAK project team. The success of this collaboration has positioned WEIZIDOM as a trusted supplier for future maintenance and expansion projects at the carbon black plant, as well as other industrial initiatives in Turkey.

WEIZIDOM's Core Strength: Industrial Valve Expertise for Chemical & Powder Applications

The successful delivery of Turkey's OYAK Carbon Black Project reflects WEIZIDOM's core competitiveness as a leading manufacturer of large-diameter industrial valves for challenging industrial applications:

- Application-Specific Design: WEIZIDOM's R&D team specializes in engineering valves for chemical, powder-handling, and high-temperature processes, with a focus on solving industry-specific pain points (e.g., abrasion, leakage, automation integration).

- Global Manufacturing & Quality Control: The company adheres to strict quality management systems, with production facilities equipped with advanced machining and testing equipment. All valves undergo multi-stage inspection, including pressure testing, leakage testing, and actuator performance verification.

- End-to-End Technical Support: WEIZIDOM provides comprehensive support throughout the project lifecycle—from pre-sales consultation and custom design to on-site installation, commissioning, and operator training. This holistic approach ensures customer success and minimizes project risks.

- Compliance with International Standards: All products meet global industrial standards (API, ISO, ANSI) and local regulations, ensuring seamless market access and regulatory approval for international projects like OYAK's carbon black plant.

WEIZIDOM's valves have been widely applied to chemical, petrochemical, and powder-processing projects in over 30 countries and regions, earning a reputation for reliability, durability, and technical excellence. The company's commitment to innovation ensures its solutions continue to meet the evolving needs of industrial customers worldwide.

Future Outlook: Expanding Industrial Presence in Turkey & the Middle East

The successful completion of Turkey's OYAK Carbon Black Project marks a significant milestone for WEIZIDOM in the Middle East & Africa industrial market. As Turkey continues to invest in manufacturing infrastructure (including chemical, rubber, and automotive sectors—key consumers of carbon black), WEIZIDOM is well-positioned to capitalize on growing demand for high-performance industrial valves.

WEIZIDOM's future plans include:

- Strengthening Local Partnerships: Deepening collaboration with Turkish industrial suppliers (like Alfer) and engineering firms to enhance market reach and provide localized support.

- Customizing Solutions for Regional Needs: Developing valve variants optimized for the Middle East's high-temperature environments and specific industrial processes (e.g., petrochemicals, mining, and powder production).

- Expanding Product Portfolio: Introducing additional valve types (e.g., triple offset butterfly valves, wear-resistant gate valves) to serve broader industrial applications in Turkey and neighboring countries.

- Enhancing After-Sales Support: Establishing a local service center to provide rapid maintenance, spare parts supply, and technical training—ensuring long-term operational success for customers.

Adhering to the philosophy of "Technology Leadership, Quality First, Customer Centricity", WEIZIDOM will continue to deliver reliable, efficient, and safe valve solutions for industrial projects in Turkey and the Middle East, contributing to the region's industrial growth and sustainability goals.

FAQs

Q1: What core product did WEIZIDOM supply for Turkey's OYAK Carbon Black Project?

A1: WEIZIDOM supplied Pneumatic Butterfly Valves worth $370,000 for on-off control in the carbon black production process, tailored to handle abrasive media, high temperatures, and automated operation.

Q2: Why are WEIZIDOM's Pneumatic Butterfly Valves suitable for carbon black production?

A2: The valves feature abrasion-resistant disc hardfacing, tight ANSI Class V sealing, fast-response pneumatic actuation, and high-temperature adaptability—addressing the key challenges of carbon black's fine particles, elevated process temperatures, and leakage control requirements.

Q3: What technical support did WEIZIDOM provide for the OYAK project?

A3: WEIZIDOM dispatched professional engineers to provide on-site installation guidance, commissioning, performance testing, and operator training—ensuring seamless integration with the plant's systems and reliable operation.

Q4: What is the value of Turkey's OYAK Carbon Black Project, and its market significance?

A4: The project is valued at approximately $258 million and targets Turkey's position as the largest carbon black market in the Middle East & Africa, reducing the country's reliance on imported carbon black and supporting local manufacturing industries.

Q5: Why was WEIZIDOM selected as the valve supplier for this Turkish project?

A5: WEIZIDOM was selected for its specialized design of industrial on-off valves for chemical/powder applications, compliance with global quality standards, proven reliability in harsh conditions, and ability to provide end-to-end technical support—including on-site installation and commissioning.

Tags: Pneumatic butterfly valve Turkey OYAK carbon black project valve supplier Industrial on-off butterfly valve for chemical plant Middle East carbon black production valve Turkish industrial valve partnership